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    JS36 Closed Double Point High Performance Press

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      Structure and Characteristics

      The JS36 series closed double point press is a super large closed double point press machine produced by our company (formerly Shanghai Second Forging Machine Tool Factory) by introducing advanced domestic and foreign technologies and optimizing the combination production. It has a wide range of applications in the fields of automotive parts, large sheet metal, and progressive die stamping production, and is suitable for various processes such as punching, cutting, bending, and shallow stretching of large and wide face materials.

      Performance characteristics:

      1. The eccentric herringbone large gear structure slider has a large operating stroke, large capacity occurrence point, high sealing height, and high punching force, and can punch large structural components.

      2. The body is a split structure consisting of a top seat, a middle platform, and a base, which is convenient for transportation and installation. The structural components are made of high-quality steel plate CNC cutting and CO2 welded structure, with good overall rigidity and beautiful appearance; Structural components undergo annealing or vibration aging to remove stress, resulting in minimal deformation. The split structure is symmetrical in front and back, greatly improving the accuracy of stamping parts and the service life of molds.

      3. Configure a hydraulic mobile workbench for easy installation and debugging of large molds.

      4. Two intermediate shafts are placed longitudinally, with short pivot distance, compact structure, and reasonable layout. The unique synchronous reversal method eliminates the lateral force of the slider on the guide rail and the body, with strong resistance to eccentric load and smooth operation.

      5. The surface of the herringbone gear on the transmission shaft is processed with high precision, resulting in low noise and minimal wear during transmission operation.

      6. Pneumatic friction clutch brake, mechanical interlocking, safe and reliable, low noise, and friction plates are not easily worn; Choose the Italian brand "OMPI" clutch; And provide wet clutches according to the special needs of users.

      7. Imported pneumatic external hydraulic overload pump is selected, with sensitive response, good stability, and easy maintenance.

      8. The lubrication system adopts imported electric circulation lubrication and is equipped with a progressive distributor, controlled by a PLC system, with automatic alarm indication for oil circuit blockage.

      9. The slider is equipped with an electric mode height adjustment, which is easy to use, and is also equipped with a digital mode height indicator with a display accuracy of+0.1mm.

      10. Configure a pneumatic balancing device to balance the weight of the slider and upper mold, ensuring smooth operation of the press.

      11. The electrical system is controlled by the French brand Schneider and the Japanese brand Izumi programmable logic controller (PLC), with stepless speed regulation for the number of strokes, and features emergency stop, inching, single time, and continuous operation modes; The main electrical components are all from the French brand Schneider, with reliable performance.

      Main technical parameters of JS36 closed double point high-performance press

    model

    unit

    JS36-400A

    JS36-500

    JS36-630

    JS36-630A

    JS36-800

    JS36-1600

    JS36-2500

    Nominal force

    KN

    4000

    5000

    6300

    6300

    8000

    16000

    25000

    Rated toque journey 

    mm

    13

    13

    13

    13

    13

    13

    13

    Slide stroke length

    mm

    400

    500

    500

    500

    500

    500

    500

    Number of slider strokes

    次/min

    16

    14

    14

    14

    10

    10

    8

    Maximum Die Set Height

    mm

    770

    900

    1100

    1400

    990

    950

    950

    Adjustment of mold height

    mm

    400

    500

    500

    700

    400

    400

    400

    Workbench dimensions (front and back * left and right)

    mm

    1600*2800

    1600*3500

    1800*3500

    1800*3500

    1800*3640

    2000*5000

    1800*7400

    Bottom size of slider (front to back * left to right)

    mm

    1300*2800

    1600*3500

    1800*3500

    1800*3500

    1800*3640

    2000*5000

    1800*7400

    air cushion

    Compression force/withdrawal force

    KN

    600/600

    1000

    1000

    1000

    1000

    3000

    3300

    number


    2

    Single crown

    Single crown

    Single crown

    Single crown

    Single crown

    6

    trip

    mm

    200

    0-250

    0-250

    0-250

    0-2000

    200

    250

    Sliding block feeding

    type


    rigidity

    rigidity

    pneumatic

    pneumatic

    pneumatic

    pneumatic

    pneumatic

    Material feeding power

    KN

    150

    150

    150

    150

    150

    100

    100

    Main motor power

    KW

    45

    90

    90

    90

    110

    132

    160

    The height above the ground of the press machine

    mm

    7000

    7400

    7980

    8140

    9600

    10100

    10250

    Dimensions of the press machine (front and rear * left and right)

    mm

    4000*5100

    4200*5200

    4460*6040

    4700*6140

    5100*8100

    5600*8500

    5800*10300

    Weight of the entire press machine

    T

    104

    174

    203

    205

    250

    480

    680

      Standard configuration:

      Dry clutch, hydraulic overload protection device, electric grease lubrication device, manual thin oil lubrication device, slider and upper mold balance device, electronic crankshaft angle indicator

      Electronic cam controller, electric slider adjustment device, programmable controller, upper slider discharge device, air source quick connector, dual solenoid valve, movable dual hand operation platform

      Shock pad, air blown material, frequency converter, movable electrical control box.

      Selection configuration: (User selection should be specified in the contract)

      Wet clutch brake, pneumatic mold pad device, photoelectric safety device, quick mold changing device, foot switch, automatic feeding output shaft, preset counter


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